Vertical Automatic Coiler Innovative Manufacturing Solutions

A vertical automatic coiler is a specialized machinery solution that automates the winding and coiling process for pipes, hoses, and flexible tubing. This advanced equipment precisely winds materials into uniform, compact coils while integrating strapping mechanisms for secure bundling. By eliminating manual handling, our coiling systems increase output by up to 300% while ensuring consistent coil quality and reducing product damage during packaging operations.

Our vertical coilers are engineered to process diverse flexible materials including PVC pipes, polyethylene tubing, rubber hoses, irrigation pipes, and electrical conduits. The systems accommodate diameters from 6mm to 50mm and can create coils with outer diameters ranging from 300mm to 1200mm. Customizable tension control ensures optimal winding for different material flexibility and surface characteristics without deformation or surface damage.

Automated coiling systems deliver substantial advantages over manual operations: 75% reduction in labor requirements, consistent coil tightness and diameter, integrated automatic strapping, and production speeds of 15-30 coils per hour. These systems also minimize repetitive strain injuries and can operate continuously with minimal supervision. Most facilities achieve ROI within 8-18 months through labor savings and increased throughput.

Yes, our vertical automatic coilers feature modular designs that enable seamless integration with extrusion lines, cutting machines, and downstream packaging equipment. We provide custom interface solutions including conveyor connections, PLC synchronization, and data exchange capabilities. Our engineering team conducts comprehensive site assessments to ensure smooth integration with your current manufacturing layout and production workflow.

Maintenance requirements are minimal and scheduled for maximum uptime. Daily tasks include visual inspection and cleaning (10 minutes). Weekly maintenance involves checking tension settings and lubrication points (30 minutes). Monthly procedures include belt tension verification and component wear assessment (2 hours). We provide comprehensive maintenance training, detailed manuals, and remote diagnostic support to minimize operational disruptions.

Absolutely. Fhope specializes in custom coiling solutions tailored to unique product specifications and production environments. We've developed specialized systems for small-diameter film coils, custom strapping patterns, integrated labeling, and automated palletizing. Our engineering team works directly with clients to design machinery that addresses specific challenges in coil configuration, packaging materials, and production volume requirements.