Automatic pipe coiler Innovative Manufacturing Solutions

An automatic coiler is an industrial machine designed to transform continuous pipe or tubing into perfectly wound ribbon coils. It integrates seamlessly with your production line, automatically counting lengths and executing precise cuts. This advanced equipment ensures consistent coil formation while maintaining product integrity. By automating the coiling process, manufacturers achieve higher throughput, reduce labor costs, and minimize product damage. The system's intelligent design allows for smooth material transfer and reliable operation throughout extended production runs.

Our automatic coiler prioritizes operator safety through multiple protective features. The system includes interlocked safety doors that separate operators from the winding mechanism during operation. When the coiling cycle completes, the machine automatically ejects finished coils onto designated trolleys or receiving tables through the front unloading system. This design eliminates manual handling of heavy coils and prevents exposure to moving parts. Safety sensors and emergency stop systems provide additional protection, ensuring compliance with international industrial safety standards for pipe coiling equipment.

Our automatic coiling machines accommodate diverse material types and dimensional specifications. They efficiently process various piping materials including PVC, polyethylene, copper tubing, and flexible metal conduits. Standard models handle pipe diameters from 6mm to 50mm, with custom solutions available for specialized applications. The coiling systems can produce ribbon coils with diameters ranging from 800mm to 2000mm, tailored to your storage and shipping requirements. Each machine is engineered to maintain consistent coil tension and prevent material deformation throughout the winding process.

Choosing the optimal automatic coiler requires evaluating several key factors. Consider your production volume, pipe material characteristics, required coil dimensions, and integration needs with existing equipment. Our engineering team assesses your specific application to recommend the most suitable coiler series. We analyze your automation goals, available floor space, and desired connection to downstream processes like automated storage systems. With multiple coiler configurations available, we ensure perfect compatibility with your production chain while maximizing automation benefits and return on investment.

Yes, our automatic coilers feature advanced integration capabilities for seamless connection to your production automation ecosystem. They communicate with upstream and downstream equipment using standard industrial protocols including PROFIBUS, Ethernet/IP, and Modbus TCP. The coiler's control system interfaces with production line computers for automatic length counting, cutting commands, and production data logging. This integration enables complete automation from raw material feeding through to coiled product handling, including connection to automated storage and retrieval systems for uninterrupted material flow throughout your facility.

Automatic coilers require minimal but regular maintenance to ensure optimal performance. Daily maintenance involves visual inspections and cleaning of critical components (approximately 10-15 minutes). Weekly tasks include checking tension systems, verifying sensor alignment, and lubricating moving parts (30-45 minutes). Monthly maintenance encompasses thorough inspection of wear components, electrical system verification, and software updates (2-3 hours). We provide comprehensive maintenance schedules, operator training, and remote support services. Most maintenance activities can be performed during planned production breaks, minimizing impact on your manufacturing operations.