Bearing wrapping machine

Project Information

The bearing wrapping and packing machine is a specialized solution for packaging large bearings and axletrees, offering enhanced protection, efficiency, and cost savings. Its automation capabilities and advanced controls make it ideal for industries requiring consistent and reliable packaging solutions.

Advantages

Secures bearings with tight, uniform wraps to prevent damage in transit
Automates packaging for faster, consistent throughput
Speeds operations and cuts labor to lower overall packaging costs

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Manual packaging of large bearings is labor-intensive, inconsistent, and wasteful. Wuxi BuHui’s FPB-300 Bearing Wrapping Machine automates ID-based positioning, tension control, and two-layer wrapping—delivering fast, uniform protection with minimal labor.

The Challenge

High Labor & Risk: Multiple operators handle heavy bearings, causing strain and inefficiency.
Uneven Wraps: Manual centering and tension lead to loose or over-tight wraps.
Material Waste: Imprecise overlap and cuts drive up film and paper costs.
Slow Changeovers: Varying sizes demand lengthy manual adjustments.
Flow Disruptions: Manual transfers stall production and increase downtime.
Safety & Maintenance: No automatic fault detection or easy access prolongs downtime.

The Solution

Feature	Benefit & ROI
PLC/HMI with 6 Programs	Instant recall of wrap recipes—cuts changeover time and ensures consistency.
Automatic ID-Based Positioning	Centers bearings precisely—eliminates miswraps and damage risk.
Motorized Conveyors	Automates feeding and discharge—reduces manual handling and speeds flow.
Two-Layer Wrap	Combines film plus paper/belt in one cycle—enhances protection with minimal steps.
Adjustable Tension & Overlap (20%–80%)	Secures bearings tightly while minimizing material use.
Soft Start/Stop & Alarms	Smooth operation and real-time alerts—protects equipment and reduces downtime.
Flexible Manual/Auto Modes	Adapts to varying production needs—maximizes uptime and operator control.

Technical Specifications

Parameter	Specification
Machine Model	FPB-300 Bearing Wrapping Machine
Bearing ID Range	300–900 mm
Bearing OD Range	600–1200 mm
Width Range	20–300 mm
Weight Range	10–500 kg
Power Supply	AC 380V, 50Hz, 3-phase
Power Consumption	2.5 kW
Wrapping Speed	40–50 sec/piece
Ring Speed	30–70 RPM
Overlap Rate	20%–80%
Packing Materials	Film, paper, woven belt, knit belt, PVC, etc.
Program Storage	Up to 6 sets
Conveyors	Motorized infeed/outfeed
Tension Control	Adjustable via inverter
Cut-Off System	Automatic after wrap
Control Interface	PLC/HMI touchscreen or keypad
Safety Features	Guardrails, E-stop, fault detection
Construction	Heavy-duty frame
Integration	Upstream/outbound conveyor interfaces
Maintenance Access	Quick-open panels

Request Your Customized FPB-300 Solution

Contact Wuxi BuHui with your bearing specs to configure a turnkey wrapping system that boosts throughput, cuts labor, and delivers uniform, high-quality protection.

The bearing wrapping machine is designed to provide efficient and protective packaging for bearings. It ensures a secure wrap, safeguarding bearings from external elements like dust and moisture. With its automated operation and user-friendly design, it enhances productivity while maintaining high-quality packaging standards for industrial applications.