Automatic cable coiling and wrapping machine

Project Information

The automatic cable coiling and wrapping machine is designed to streamline and automate the cable packaging process. It ensures precision, reliability, and user convenience through advanced technology and intuitive controls.

Key Features

English touchscreen UI for easy control
Fully automated feed → coil → measure → cut
On-screen error display + alarm light for fast fixes

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Manual or semi-automatic cable coiling and wrapping ties up multiple operators, risks uneven coils, and spikes labor costs. Wuxi BuHui’s Automatic Cable Coiling and Wrapping Machine measures, coils, tensions, and secures your coils in one smooth process—so one operator can run multiple lines with consistent quality.

The Challenge: End-of-Line Inefficiencies

High Labor Demand: Semi-auto systems need several staff—scaling up means more payroll.
Variable Coil Quality: Manual tension and dimensions cause uneven wraps and rework.
Slow Changeovers: Different cable specs require lengthy, error-prone setup.
Fault Troubleshooting: No real-time alerts delay fixes and extend downtime.
Layout Flexibility: Must fit inline extrusion or standalone stations without major rework.
Optional Labeling: Integrating label insertion often adds manual steps.
Footprint Constraints: Equipment must save space and let one operator oversee multiple machines.
After-Sales Support: Operators need intuitive interfaces, top-brand parts, and remote assistance.

The Solution: Features & Benefits

Feature	Benefit & ROI
Automated Coiling & Length Control	Ensures precise coil dimensions and cuts—eliminates manual errors and scrap.
20 Programmable Profiles (PLC/HMI)	Store cable recipes for instant changeovers—slashes downtime and setup mistakes.
Tension Control & Adjustable OD	Delivers uniform coil tightness and shape—improves handling and storage.
Error Detection & IoT Alerts	Real-time alarms and fault codes guide quick fixes—cuts troubleshooting time.
Optional Wrapping/Strapping & Label Module	Automates post-coiling packaging and label insertion—reduces manual steps.
Inline & Standalone Modes	Fits extrusion lines or works offline—adapts to any floor plan.
Easy Film Reload	Automated feeding and cutting—minimizes material waste and operator intervention.
Compact Footprint	Space-efficient design lets one operator manage 5–8 lines—cuts labor costs.
Premium Components & Support	High-quality PLC, drives, sensors, plus remote diagnostics—ensures long-term uptime.

Technical Specifications

Parameter	Specification
Machine Type	Automatic Cable Coiling & Wrapping
Cable Diameter	1–15 mm
Coil ID	140–250 mm
Coil OD	200–600 mm
Coil Height	60–180 mm
Max Coil Weight	Up to 50 kg
Coiling Speed	Up to 2.5 coils/min
Control	PLC/HMI touchscreen, 20 profiles
Alerts	IoT fault codes; visual & audible alarms
Power	AC 380 V, 50/60 Hz, 3-phase
Air Supply	~6 bar
Safety	Overcurrent protection, guards, soft start/stop

Ideal Applications & Industries

Cable & Wire Plants: Automate coiling, cutting, and wrapping for fewer operators and higher throughput.
Telecom & Electrical: Ensure precise lengths, uniform coils, and traceable labeling.
Contract Packaging: Offer turnkey coiling and wrapping services across multiple lines.
System Integrators: Embed into extrusion or full packaging lines for seamless automation.
After-Sales Teams: Use IoT diagnostics and remote support to keep lines running.

Why Choose Wuxi BuHui?

Wuxi BuHui combines automated coiling, tension control, precision cutting, and optional wrapping/labeling into one turnkey machine. Programmable profiles, real-time IoT alerts, and premium components guarantee consistent, high-quality output. Compact design and remote diagnostics let one operator supervise multiple lines—maximizing efficiency and minimizing waste.

Request Your Customized Solution

Ready to streamline your cable coiling and packaging? Contact Wuxi BuHui with your specs today. We’ll tailor a turnkey system that cuts labor, reduces waste, and delivers flawless coils—every time.

The automatic cable coiling and wrapping machine efficiently organizes and protects cables during production. With advanced technology, it ensures precise coiling and secure wrapping, reducing handling time and minimizing damage. Ideal for manufacturers, this machine enhances productivity and streamlines the packaging process, making it a valuable addition to any production line.