Cable coil wrapping machine FPCA-300

Project Information

The FPCA-300 is a versatile and efficient cable coil wrapping machine designed specifically for larger cable coils. With the ability to perform two-layer wrapping using stretch film and paper or woven materials, it provides superior protection and a professional finish. Its compact version integrates the control board into the working table, making it ideal for space-saving applications.

Advantages

High Efficiency: Streamlines the wrapping process, saving labor and material costs.
Professional Packaging: Delivers neat, secure, and visually appealing wraps.
Customizable Options: Adaptable to meet specific mechanical and packaging needs.

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Wrapping large cable coils by hand or with limited automation demands multiple operators. It risks uneven protection, wastes material, and slows production.

The Challenge

High Labor & Inconsistent Results: Manual or semi-automatic wrapping yields uneven tension and misaligned layers, compromising protection and appearance.
Protection vs. Appearance Trade-off: Single-layer film alone can’t cushion coils or block moisture well, yet heavier packaging slows operations.
Material Waste & Cost Overruns: Imprecise cutting or tension control drives excess film and paper usage.
Space Constraints: Bulky machines won’t fit every workshop—compact controls are essential.
Variable Coil Sizes: Coils ranging ID 250–510 mm, OD 400–900 mm, width 60–300 mm, weight 20–200 kg require fast, reliable changeovers.
Reliability & Maintenance: Downtime spikes without automatic wrap detection, material-end alerts, and clear fault indicators.
Customization & Integration: Each line may need tailored mechanics, dual-layer goals, and seamless MES or conveyor integration.
After-Sales Support Expectations: Remote troubleshooting and warranty coverage are critical to minimize downtime.

The Solution: FPCA-300 Cable Coil Wrapping Machine

Feature	Benefit & ROI
Two-Layer Wrapping (Film + Paper/Woven)	Delivers superior abrasion, dust, and moisture protection while presenting a premium finish—reducing damage claims and boosting brand image.
PLC/HMI with Programmable Profiles	Save profiles for different coil sizes. Achieve swift changeovers and consistent results—even non-specialists operate with ease.
Inverter-Adjustable Ring & Roller Speeds	Fine-tune wrap speed and overlap (10%–90%). Complete each coil in 20–38 s to maximize throughput.
Compact Layout Option	Integrate the control panel beneath the table to fit tight floor spaces without losing functionality.
Automated Cutting & Quick Reload	Achieve clean, anti-fold cuts and swap rolls fast—slashing waste and downtime.
Supportive Rollers & Centering Sensors	Stabilize coils and monitor ring position for perfect wraps every time.
Soft Start/Stop & Overcurrent Protection	Protect motor and controls with smooth acceleration, safeguarding your investment.
Wide Material Compatibility	Use LLDPE/PVC/PE film, paper, or woven fabrics to balance protection and cost.
Easy Coil Loading/Unloading	Place coils manually in seconds—no lift gates or special tools required.
Sensor-Based Monitoring & Alarms	Detect errors instantly and alert operators—keep lines running smoothly.
Durable Ring & Roller Design	Heavy-duty construction and adjustable friction extend component life.
Customizable Mechanics	Tailor machine dimensions, wrapping heads, and control logic to your facility.
Warranty & Remote Support	Enjoy a 1-year warranty plus free remote troubleshooting to minimize downtime.

Technical Specifications

Parameter	Specification / Notes
Model	FPCA-300 Cable Coil Wrapping Machine
Power	AC 380 V, 50/60 Hz, 3-phase (customizable)
Consumption	2.4 kW
Coil ID	250–510 mm
Coil OD	400–900 mm
Width	60–300 mm
Weight	20–200 kg
Wrap Time	20–38 s per coil
Ring Speed	10–90 RPM (inverter)
Overlap	10%–90%
Control	PLC with HMI, programmable profiles
Materials	LLDPE/PVC/PE film, paper, woven
Cutting	Automated with anti-fold brake
Sensors	Roller guides, encoder feedback
Safety	Soft start/stop, overcurrent, shields, alarms
Layout	Standard or compact under-table control
Maintenance	Easy-access components
Customization	Dimensions, heads, integration options
Support	1-year warranty, remote troubleshooting

Ideal Applications & Industries

Cable & Wire Manufacturers: Automate dual-layer wrapping to protect coils and enhance brand appeal.
Telecom & Electrical Suppliers: Deliver premium, damage-resistant packaging that raises customer confidence.
Contract Packers: Expand services with flexible film+paper/woven wrapping for diverse coil sizes.
OEMs & Integrators: Seamlessly embed FPCA-300 into extrusion or conveying lines.
Logistics & Warehousing: Standardize coil packaging for safer transport and storage.
Maintenance Teams: Leverage sensor-driven alerts and remote support to maximize uptime.

Why Choose Us

FPCA-300 combines two-layer protection with programmable controls and space-saving design. Automated tensioning, overlap and cutting eliminate waste and reduce labor. Durable rollers, sensors, soft start/stop and alarms ensure reliable, high-speed operation. Backed by a 1-year warranty and remote troubleshooting, it boosts throughput and cuts costs.

Request Your Customized FPCA-300 Quote

Ready to streamline large cable coil packaging? Share your coil dimensions and production needs. We’ll configure a tailored FPCA-300 solution to maximize efficiency, minimize waste, and deliver consistent, high-quality wraps.

The FPCA-300 cable coil wrapping machine offers high-speed and precision wrapping for various cable sizes. Its innovative design ensures optimal tension and coverage, protecting cables during storage and transportation. Easy to operate and maintain, the FPCA-300 is an ideal solution for manufacturers looking to enhance their packaging efficiency.