Cable strapping

Project Information

The automatic cable coil strapping machine is an advanced solution for enhancing the cable production and packaging process. With its ability to strap coiled cables using PP straps and integrate seamlessly with production lines, it ensures efficiency, precision, and reliability.

Key Features

Heat-weld PP strap head with adjustable tension
Seamlessly links to payoff machines or production lines
Configurable for 1, 2, or 4 straps to match production needs

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Manual or semi-auto coil strapping ties up several operators, yields uneven tension, and throttles throughput. Wuxi BuHui’s Automatic Cable Coil Strapping Machine delivers up to 60 coils/hour with heat-welded PP straps and adjustable tension—so one operator keeps your line moving.

The Challenge: Strapping Bottlenecks

High Labor & Inconsistency: Multiple staff needed; variable tension risks loose or damaged coils.
Integration Complexity: Hard to sync strapping with winding or payoff stations—adds manual handoffs.
Quality Risks: Poor joint strength causes unpacking or coil deformation in storage/shipping.
Changeover Delays: Varying coil sizes demand manual adjustments—slows production.
Downtime from Faults: No auto-detection; troubleshooting stalls the line.
Safety & Compliance: CE guards and reliable sensors are must-haves for safe operation.
Scalability Needs: As lines grow, one-operator multi-station control is critical.

The Solution: Features & Benefits

Feature	Benefit & ROI
PLC/HMI Programmable Profiles	Store coil dimensions, strap count, tension; instant changeovers, consistent results.
High-Speed Strapping	Up to 60 coils/hour—dramatically cuts labor vs. manual methods.
Heat-Welded PP Strap Head	Secure joints with adjustable tension; minimizes strap failure.
1/2/4-Strap Modular Design	Choose strap count per coil for optimal balance of speed and stability.
Sensor-Based Error Detection	Auto alarms pinpoint jams or misalignment—resolves issues fast.
Seamless Integration	Links to winding, payoff, or conveyors for a continuous automated line.
Durable CE-Compliant Components	International-brand PLC, drives, guards ensure safe, long-life operation.

Technical Specifications

Parameter	Specification
Model	Automatic Cable Coil Strapping Machine
Cable Ø Range	1–20 mm
Coil ID	130–305 mm
Coil OD	240–600 mm
Straps/Coil	1, 2 or 4
Speed	40–70 coils/hour (up to 60 std.)
Power	AC 380 V 50/60 Hz 3-phase
Air Supply	6 bar
Control	PLC & HMI touchscreen (English)
Safety	CE guards, interlocks, emergency stop

Ideal Applications & Industries

Cable & Wire Plants: Secure, high-speed bundling with minimal labor.
Contract Packaging: Offer modular strap counts for varied customer needs.
System Integrators: Embed into winding/payoff lines for full automation.
Logistics & Warehousing: Ensure tight, reliable coils for safe storage and shipping.

Request Your Tailored Quote

Contact Wuxi BuHui with your coil specs to configure a high-speed, reliable strapping solution that cuts labor, boosts consistency, and keeps production flowing.

Cable strapping provides a strong, flexible solution for organizing and securing cables and wires. Made from durable materials, it is designed to resist wear and tear in various environments. Suitable for both professional and personal use, cable strapping helps maintain a neat workspace and prevents tangling, enhancing overall efficiency.