Automatic cable winding machine

Project Information

The automatic cable coiling and wrapping machine is designed to streamline and automate the cable packaging process. It ensures precision, reliability, and user convenience through advanced technology and intuitive controls.

Advantages

Enhanced Accuracy: Automated systems ensure precise coiling and reliable operation.
Operational Efficiency: Minimizes manual intervention, saving time and reducing labor costs.

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Manual cable coiling and cutting slows you down, invites errors, and disrupts production flow. Wuxi BuHui’s Automatic Cable Coiling and Wrapping Machine transforms your line with fully integrated length measurement, precision coiling, and cutting—plus optional downstream wrapping or strapping for a seamless, fully automated packing solution.

The Challenge: Streamlining Cable Coiling & Packaging

Inconsistent Coils: Manual or semi-automatic coiling delivers variable dimensions and tension, harming quality and downstream processes.
Cutting Errors: Without automated length detection and cutting, scrap and rework drive up costs.
Integration Gaps: Factories need both inline (post-extrusion) and offline flexibility without interrupting production.
Labor-Intensive Packaging: Manual wrapping/strapping adds cycle time and labor demands.
Tension & Geometry Control: Loose or overly tight coils obstruct storage and handling.
Slow Fault Response: Lack of real-time error alerts prolongs downtime.
Frequent Changeovers: Varying cable diameters (3–15 mm) and coil sizes require rapid parameter adjustments.
Operator Usability: Non-specialists need intuitive touchscreens and clear IoT alerts for fast troubleshooting.

The Solution: Features & Benefits

Feature	Benefit & ROI
Automatic Length Calculation & Coiling	Eliminates manual measurement errors and scrap by precisely measuring and coiling cables to target lengths.
Magnetic Tensioner & Servo Control	Delivers uniform tension and consistent coil shape for easier handling and reliable downstream processing.
Integrated Cutting Module	Programs cuts from 0.01 m–100 m resolution to minimize waste and prevent rework.
Optional Wrapping or Strapping	Adds seamless post-coiling packaging to reduce labor and accelerate cycle times.
Online & Offline Modes	Works inline with extrusion lines or standalone offline to match your production layout.
Touchscreen PLC Interface	Enables intuitive setup and rapid changeovers—reducing training time for new operators.
IoT-Enabled Fault Alerts & Remote Support	Displays real-time error codes and locations; remote assistance cuts troubleshooting time.
Sensor & Servo Position Detection	Continuously monitors cable feed to prevent misalignment and ensure repeatable results.
Programmable Coil Profiles	Stores multiple ID/OD/height presets for instant changeovers between variants.
Cable Diameter Support	Handles 3–15 mm cables without hardware swaps, maximizing flexibility.
Coil Size Range	Accommodates ID 140–200 mm, OD 240–460 mm, height 60–100 mm with up to 50 kg load.
High Throughput	Achieves 2–2.5 coils per minute, cutting manual labor and boosting line efficiency.
Pneumatic Integration (6 bar)	Drives reliable gripping and guiding for consistent operation.
Robust Design & Easy Maintenance	Durable steel structure with accessible panels simplifies upkeep and extends machine life.
Customizable Options	Tailor mechanical layout and control logic to your exact production needs.
Comprehensive After-Sales Support	Remote diagnostics, IoT alerts, and on-site service ensure peak uptime.

Technical Specifications

Parameter	Specification
Machine Type	Automatic Cable Coiling and Wrapping Machine
Cable Diameter Range	3–15 mm
Coil ID Range	140–200 mm
Coil OD Range	240–460 mm
Coil Height Range	60–100 mm
Max Coil Weight	Up to 50 kg
Length Measurement	0.01 m–100 m programmable
Coiling Speed	2–2.5 coils/min
Tension Control	Magnetic tensioner with servo feedback
Cutting Accuracy	High-precision automatic cutting
Wrapping/Strapping	Optional post-coiling module
Integration Modes	Inline or offline
Control Interface	PLC-driven touchscreen (English)
Fault Detection	IoT alerts with error codes
Sensors & Servo	Continuous position detection
Air Supply	6 bar (pneumatic components)
Power Supply	AC 380 V, 50 Hz, 3-phase
Frame & Construction	Steel structure with easy-access panels
Programmable Profiles	Multiple coil presets
Maintenance Features	Accessible components, remote diagnostics
Customization	Layout, logic, interfaces
After-Sales Support	Remote help, on-site assistance

Ideal Applications & Industries

Cable & Wire Manufacturers: Automate precise coiling and cutting immediately after extrusion.
Electrical & Telecom Producers: Ensure accurate lengths and uniform coils for packaging or installation.
Contract Packaging Services: Offer full turnkey coiling, cutting, and wrapping/strapping services.
System Integrators & OEMs: Embed into larger automated production or packaging lines.
R&D Labs: Test new cable formulations with programmable profiles and precise length control.
Maintenance Teams: Use IoT alerts for proactive diagnostics and minimal downtime.

Why Wuxi BuHui?

Wuxi BuHui delivers an integrated solution for automatic length calculation, tension-controlled coiling, precision cutting, and optional wrapping/strapping—all in one turnkey package. Inline or offline operation, programmable profiles, and IoT-enabled troubleshooting ensure consistent, high-quality output. With robust construction, customizable options, and world-class after-sales support, we maximize your throughput, minimize waste, and keep your line running at peak efficiency.

Request Your Custom Quote

Ready to automate your cable coiling and packaging? Contact Wuxi BuHui with your specifications today. We’ll tailor a solution that boosts efficiency, cuts labor costs, and delivers flawless results—every time.

The automatic cable winding machine offers an efficient solution for winding cables with minimal manual intervention. Its advanced design ensures consistent quality and precise winding, catering to different cable sizes and types. Equipped with intuitive controls, this machine enhances production efficiency, making it an essential tool for modern cable manufacturing operations.