Cable Coil Packing Machine FPCA100

Project Information

The FPCA series horizontal TPE cable packing machine is an innovative solution designed for efficient and secure packaging of cable coils, copper coils, and steel coils in an eye-to-sky position. It uses stretch film or PVC film and offers unmatched stability with supportive rollers and a press-down device to hold coils firmly during wrapping.

Advantages

Stable for Small Coils: Optimized for tight inner diameters.
Flexible Loading: Manual coil load/unload.
Long-Lasting Rollers: PU-coated for extra durability.
Streamlined Workflow: Auto feed and cut.

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Wrapping small-ID cable coils by hand is slow, inconsistent, and often fails to protect or present your product. The FPCA series from Wuxi BuHui automates horizontal wrapping for coils ≥ 90 mm ID in just 18–30 seconds each. Store up to 20 presets, align coils perfectly on 360° rollers, and dial in ring speed and tension for uniform overlap. Automatic cutting, anti-folding brake, and built-in safety features simplify operation, cut labor by 80%, reduce waste, and deliver polished, protective wraps every time.

The Challenge: Small-ID Coil Packaging

Labor-Intensive & Error-Prone: Manual wrapping of 90 mm ID coils needs skilled teams, raising costs and variability.
Misalignment Risks: Coils shift during wrap, causing uneven tension and compromised protection.
Throughput Bottlenecks: Hitting 18–30 sec cycles by hand is nearly impossible, slowing your line.
Frequent Changeovers: Coil specs vary widely—quick, reliable recipe switching is essential.
Material Waste: Inaccurate tension or cutting leads to film folds, excess overlap, and scrap.
Safety & Maintenance: Operators need clear alarms and guards; uptime demands easy upkeep.

The Solution: FPCA Series Features & Benefits

Feature	Benefit & ROI
Horizontal Design (ID ≥ 90 mm)	Ergonomic, stable handling of small coils—no slippage, no fuss.
Programmable Presets	Recall coil dimensions and wrap settings instantly—zero downtime for changeovers.
360° Rollers & Press-Down	Locks coils in place for perfect tension and overlap every time.
Inverter-Controlled Ring (10–120 RPM)	Match your line speed and hit 18–30 sec cycles—boost throughput.
Precision Tension & Protection	Maintain 20–90% overlap with overcurrent safeguarding—no broken drives.
Auto Cut & Anti-Fold Brake	Clean film cuts, zero folds—less waste, less rework.
PU Rollers & Robust Ring	Protect your coils and enjoy years of reliable service.
Encoder Feedback	Real-time speed and alignment checks—fast fault detection.
Easy Handling & Intuitive UI	Non-specialists start wrapping immediately—minimal training.
Safety Suite	Soft start/stop, guards, alarms—keep your team safe and lines running.
Multi-Media Compatibility	Use PE, stretch film, or PVC—adapt to any customer spec.
High-Speed Cycle	18–30 sec per coil—slash labor up to 80% and eliminate bottlenecks.

Technical Specifications

Parameter	Specification
Series	FPCA Cable Coil Wrapper
ID Range	90–250 mm
OD Range	150–400 mm
Width	50–180 mm
Weight	2–30 kg
Wrap Time	18–30 sec/coil
Ring Speed	10–120 RPM
Overlap	20–90%
Power	AC 380 V, 50/60 Hz, 3-phase
Consumption	1.8 kW
Control	PLC with stored profiles
Protection	Overcurrent, alarms, guards
Rollers	PU-covered, 360° rotation
Cutting	Auto

The FPCA100 Cable Coil Packing Machine is engineered for high-performance packaging of cable coils. Its user-friendly design allows for quick adjustments and efficient operation, minimizing downtime. This machine ensures consistent packaging quality, optimizing workflow and meeting industry requirements for reliability and safety in cable manufacturing processes.