Cable Coil Wrapping Machine FPCA-200

Project Information

The multifunctional cable coil wrapping machine is designed to protect cable coils from dust and moisture by wrapping them in stretch film or PVC film. It works seamlessly with coiling machines at the end of a cable extruder, ensuring higher packing speeds and professional-grade packaging. The machine handles irregular cable coils with ease, delivering secure and neat wraps without the need for strapping.

Key Features

PLC & HMI: automatic material calculation & intuitive operation
Dual modes: manual/auto with footswitch control
Adjustable overlap: tailored to your packaging needs
Enhanced safety: motor overcurrent protection & CE-compliant control panels

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Manual cable coil wrapping is slow, inconsistent and error-prone. The FPCA-200 automates horizontal “eye-to-sky” wrapping for coils Ø150–400 mm ID, Ø250–500 mm OD, 80–200 mm wide, weighing 2–50 kg. PLC/HMI control and stored coil profiles enable non-specialist operators to switch sizes in seconds. 360° rollers and a press-down device lock coils in place, while inverter-driven ring speed (10–120 RPM) and auto-cutting deliver tight, neat, dust- and moisture-resistant wraps. Soft start/stop, overcurrent protection, shields and alarms maximize safety and uptime.

The Challenge: Cable Coil Wrapping Pain Points

High Labor Costs: Manual wrapping ties up skilled staff and multiple operators, driving up expenses.
Inconsistent Results: Variable tension and overlap lead to wasted film, miswraps and rework.
Frequent Changeovers: Varying coil sizes slow setup and risk errors when reprogramming manually.
Material Waste: Lack of precise tension control causes film folds, excess overlap and scrap.
Poor Protection: Incomplete seals let in dust and moisture, harming cable quality.
Safety Hazards: Unprotected moving parts and sudden starts/stops threaten operators.
Integration Needs: Plants demand machines that fit existing lines with minimal custom work.

The Solution: FPCA-200 Features & ROI

Feature	Benefit & ROI
PLC/HMI & Profile Storage	Swap coil sizes in seconds—zero programming errors and consistent wrap quality.
360° Rollers & Press-Down	Lock coils in place for uniform tension and overlap—no shifting, no scrap.
Inverter-Driven Ring (10–120 RPM)	Match production speed precisely—20–30 sec per coil and higher throughput.
Tension Control & Overcurrent Protection	Maintain 20–80% overlap safely—reduce film usage by up to 15%.
Auto-Cut & Anti-Fold Brake	Clean cuts every time—eliminate film jams and rework.
Multi-Media Support	Use PE, stretch film or PVC with adhesive—seals out dust and moisture.
Simple Loading Station	Place coil manually—no hoists or extra handling equipment needed.
Soft Start/Stop & Alarms	Smooth motion and clear fault alerts—boost safety and reduce downtime.
PU Rollers & Sturdy Ring	Protect cable finish—minimize maintenance and extend machine life.
Encoder Feedback	Auto-correct speed and alignment—ensure repeatable, high-quality wraps.
Manual/Auto Modes & Foot Switch	Switch between test runs and full automation—flexibility on demand.
Adjustable Friction & Reset	Fine-tune for smooth operation—consistent start points every cycle.
Custom Design Options	Match your line layout and coil specs—easy integration and future upgrades.

Technical Specifications

Parameter	Detail
Model	FPCA-200 Cable Coil Wrapper
ID Range	150–400 mm
OD Range	250–500 mm
Width	80–200 mm
Weight	2–50 kg
Cycle Time	20–30 sec/coil
Ring Speed	10–120 RPM
Overlap	20–80%
Power	380 V, 50 Hz, 2.0 kW
Control	PLC with HMI
Safety	Soft start/stop, overcurrent, shields, alarms
Packaging Media	PE, stretch film, PVC
Maintenance	Easy-access parts, robust build
Customization	Dimensions, interfaces, profiles, logic

Ideal Applications & Industries

Cable & Wire Plants: Automate protective, uniform wraps that impress customers.
Telecom & Electrical: Handle mixed coil sizes accurately and quickly.
Contract Packers: Increase service capacity with dependable high-speed wrapping.
System Integrators: Seamlessly add to extrusion or packaging lines.
Logistics & Warehousing: Ensure stackable, moisture-proof bundles for transit.
After-Sales Teams: Enjoy easy maintenance, encoder alerts and fast troubleshooting.

Company Advantage

Wuxi BuHui’s FPCA-200 stands out as a programmable horizontal wrapper delivering 20–30 sec cycles with uniform 20–80% overlap, auto-cut with anti-folding brake, and full dust/moisture sealing. 360° PU rollers and inverter control protect cable surfaces while minimizing film use. PLC/HMI profiles enable lightning-fast changeovers. Soft start/stop, overcurrent protection, shields and alarms guarantee safe, reliable operation. Custom dimensions and interfaces fit any line layout, making Wuxi BuHui your partner for top-tier cable coil packaging solutions.

Request a Quote

Ready to cut labor by 80%, slash film waste and achieve flawless, protective wrapping? Contact Wuxi BuHui with your coil specs and production goals—and let us tailor the FPCA-200 to your needs.

The FPCA-200 Cable Coil Wrapping Machine offers automated wrapping solutions for cable coils, improving packaging speed and efficiency. Its robust construction and intuitive controls allow for seamless operation across different coil sizes. Designed for durability, this machine ensures consistent quality in wrapping, making it an ideal choice for manufacturers.