Automatic hose wrapper FPCA-300H

Project Information

The FPH Series Hose Wrapping Machine by Fhope Machinery is an advanced, automated solution for efficient and reliable hose packaging. Designed for industries like plastic and rubber pipes, metallurgy, and more, this machine offers superior moisture-proof and dust-proof capabilities, saving labor and materials while delivering excellent packaging results. With adjustable features and online coiling capabilities, it meets diverse industrial needs and enhances operational efficiency.

Key Features:

Moisture & Dust Protection
High-Efficiency Packaging
Adjustable Tension & Coverage
Broad Wrapping Range (pipes, hoses, tires, belts)
Inline Coiling Integration

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Streamline hose and pipe coil packaging with Wuxi BuHui’s Automatic Hose Coil Packing Machine (FPCA-300). A single operator can load, wrap, and unload inline, ensuring consistent tension and overlap while reducing labor and setup time.

The Challenge

Labor intensive: Multiple operators required, driving up costs and complexity.
Inconsistent quality: Uneven tension and overlap lead to waste and rework.
Integration issues: Separate coiler, downender, wrapping, and strapping stations create bottlenecks.
Lengthy setups: Changing coil sizes demands time-consuming adjustments.
Safety risks: Manual handling strains workers and increases injury potential.
Material waste: Loose tails and manual cutting add scrap and extra steps.
Capacity constraints: Lack of inline automation limits throughput.

The Solution

FPCA-300 integrates conveyors, centering, two-layer wrapping, automatic tail management and stacking under PLC/HMI control. Seamlessly link to upstream coiler, downender, and strapping lines for a turnkey, high-throughput workflow.

Feature	Benefit / ROI
PLC/HMI Control with Stored Coil Profiles	Recall settings for varied coil sizes (ID Φ300–1000 mm, OD Φ600–1200 mm, width 150–300 mm), slashing setup time and errors.
Horizontal Inline Conveyor Integration	Automate infeed/outfeed to coiler, downender, stacking—one operator manages end-to-end safely.
Centering Device with Adjustable Rollers	Ensure uniform wrap by precisely aligning coils of any size.
Two-Layer Wrapping (Inner Stretch Film + Outer Paper/HDPE/Woven)	Deliver robust dust and moisture protection with a clean “no-tail” finish.
Automatic Film/Material Feeder, Clamper & Cutter	Eliminate manual tail tap—feed, clamp, and cut material automatically to reduce waste and cycle time.
Inverter-Adjustable Ring & Roller Speeds	Fine-tune tension and overlap for optimal wrap quality across materials.
Adjustable Tension & Overlap (10–90%)	Secure coils tightly while minimizing material usage.
Supportive Rollers Lifting Coil for Wrapping	PU-covered rollers protect surfaces and simplify loading.
Automatic Coil Positioning (Front & Back)	Precisely stop coils at wrap and outfeed positions, reducing manual intervention.
Indicator Alarms & Real-Time Monitoring	Alert operators to deviations instantly, maximizing uptime.
Soft Start/Stop and Ring Reset	Protect equipment and personnel with smooth operation and reliable positioning.
Stacking Conveyor for Finished Coils	Automatically transfer wrapped coils to the stacking area, reducing labor.
Wide Material Compatibility	Supports a full range of films and outer layers to fit varied coil specs.
Seamless Integration	Connects coiler, downender, and strapping line for an end-to-end inline solution.
Customizable Solutions	Tune parameters and options to meet unique production requirements.

Technical Specifications

Specification	Details
Machine Model	FPCA-300
Coil ID Range	Φ300–1000 mm
Coil OD Range	Φ600–1200 mm
Coil Width Range	150–300 mm
Coil Weight Range	10–100 kg
Wrapping Speed	25–35 sec/coil
Max Ring Speed	Up to 100 r/min
Power Supply	380 V, 60 Hz, 3-phase
Power Consumption	~3.5 kW
Packing Materials	Stretch film & paper/HDPE/woven options
Overlap Rate	10–90 %
Control System	PLC & HMI touchscreen, stored profiles
Conveyor & Stacking	Inline conveyors, customizable length
Centering Device	Adjustable, cylinder-driven rollers
Supportive Rollers	PU-covered lifting rollers
Working Height	~880–890 mm adjustable
Safety Devices	Guardrails, alarms, soft start/stop
Environmental Conditions	Standard environments (consult for extremes)
Customization Options	Special conveyors, handling, coil specs

Ideal Applications & Industries

Corrugated Hose Manufacturers: Inline coil wrapping with minimal intervention.
PVC/PE Pipe Extrusion Lines: Immediate, consistent protection post-extrusion.
Industrial Hose Producers: Efficient horizontal packaging for varied diameters.
Packaging Facilities: Flexible handling of diverse coil sizes and materials.
High-Mix, Single-Operator Lines: Rapid changeovers via stored PLC profiles.
Safety-Critical Environments: Automated handling reduces injury risk.

Why Wuxi BuHui?

Our turnkey inline solution combines advanced PLC/HMI control, ergonomic design, and seamless integration to reduce labor, minimize waste, and boost throughput—delivering consistent, high-quality packaging for modern hose and pipe production.

Request a Quote

Ready to optimize your coil packaging? Contact Wuxi BuHui today for a customized solution that enhances efficiency, safety, and reliability.

The automatic hose wrapper streamlines the packaging process by providing fast, consistent wrapping for hoses of various sizes. Designed to enhance efficiency, it minimizes handling time and protects products during transit. This machine is versatile and easy to operate, making it a valuable addition to any industrial packaging setup.